If you’re running an overhead crane on-site, you already know it’s a workhorse. But like any heavy equipment, if it’s not regularly maintained, inspected and repaired, it can become a serious safety risk — not to mention a compliance headache.
At Kingy’s Diesel Industries, we’re trusted by industrial operators across Australia to keep their cranes running safely and reliably. Here’s what you need to know.
Why Overhead Crane Maintenance Matters
Overhead cranes lift serious loads — often in high-risk environments. A failure caused by a worn wire rope, fatigued weld, or faulty brake could spell disaster. Regular servicing not only helps you avoid costly breakdowns and downtime, but also ensures you meet your legal obligations under:
- AS 2550.1-2011: Cranes, hoists and winches – Safe use
- Work Health and Safety (WHS) Regulations
Common Issues We See
Our mobile diesel and crane technicians are called out for all kinds of crane issues, but the most common include:
- Cracked welds or worn structural components
- Brake system faults or delayed stopping
- Rope or chain wear, including fraying or kinking
- Electrical faults in pendant controls or limit switches
- Misaligned runway beams causing tracking issues
These are often preventable with scheduled maintenance.
Inspection Intervals: What You’re Legally Required to Do
Depending on the class and usage of your crane, here are the general inspection guidelines under Australian Standards:
- Pre-start inspections: Daily or before each use
- Routine inspections: Monthly or quarterly depending on use
- Annual inspections: Full condition assessment by a qualified technician
- Major inspection (10-yearly): Full strip-down and structural review (per AS 2550.3)
Missing any of these can lead to non-compliance, fines, or worse — workplace injuries.
Repairs? Don’t Wait.
If your crane is showing any of the following symptoms, book a service immediately:
- Unusual noises during lifting
- Jittery or jerky movements
- Slipping load brakes
- Control delay or inconsistency
- Anything “just not feeling right”
Our team at Kingy’s Diesel can diagnose and repair most issues on-site. We work fast and get it right the first time — minimising your downtime.
Why Choose Kingy’s?
✅ Fully mobile service across Australia
✅ Qualified technicians with crane & lifting gear experience
✅ Detailed inspection reports and compliance documentation
✅ Emergency repairs & rapid turnaround
✅ Honest advice, no corner-cutting
Whether you’ve got a single overhead crane in a workshop or a fleet of lifting equipment across multiple sites, we can tailor a preventative maintenance plan that keeps you safe, compliant, and productive.
